Showing posts with label factory. Show all posts
Showing posts with label factory. Show all posts

Saturday, June 16, 2012

Good Candles and Good Neighbors in North Dakota



That's Aaron McWilliams, CEO of Spiral Light Candle. He's also my son-in-law. Conventional wisdom, in some circles, is that doing business with relatives is a bad idea. Sometimes that's true: sometimes not. (September 12, 2011, June 5, 2007) In our case, it's been working out just fine.

'Look Who's in the Paper!'

Friday's Grand Forks Herald ran a longish story of Spiral Light Candle and the man (and woman) behind the candle. I've clipped some excerpts, and will sound off at intervals:
" A new kind of candle goes into production in Hillsboro, N.D."
Grand Forks Herald (June 15, 2012)

"A candle in a wine bottle sparked a business that took one couple from their farmhouse kitchen to a 10,000-square-foot factory here in less than a year.

"Observing the uncontrolled wax flow, Aaron McWilliams, 28, and his wife Sara decided they wanted to create a candle with a new kind of wax flow where the dripping wax can be reused to stretch the burn time.

"When the couple started making the candles in February 2011, they said it took three to four hours to make just one. Today, Spiral Light Candle Corp. churns out 400 candles a day at its new factory, a former potato warehouse the couple purchased in January...."
(Grand Forks Herald)
I walked through that old potato warehouse with Mr. McWilliams during purchasing decision-making: and it didn't look anywhere near as move-in-ready as it did in this photo:


Spiral Light Candle factory, south section: during construction. December 31, 2011.

On the other hand, the bones of the building looked solid: and some fellows who actually know something about construction said that it was in good shape.

By Next Year - - -

"...By next year, the company's seven employees — including the McWilliamses — hope to produce more than 1,200 candles a day, using 7,500 pounds of wax a week. They anticipate hiring 14 or more workers by Christmas and also plan a gift store at the front of the factory....
(Grand Forks Herald)
Spiral Light Candle products are already being sold in quite a few stores. The "Find a Retailer" page on on the company's website shows a fairly heavy concentration in the upper Midwest, but folks elsewhere are finding out about "the candle with a twist," so that's changing.

The company's online store opened yesterday afternoon:

Running Out of Room

"...After repeated attempts, they [Aaron and Sara McWilliams] developed a process to coat the inside of the candle without using molds. Aaron McWilliams made his own equipment, using parts from home improvement stores, then did some research and contacted a fabricator in Minnesota to help design full-scale models....
(Grand Forks Herald)
That's when it started getting interesting. Making a candle or two in the kitchen every day wouldn't keep up with demand:
"...Once they started selling the candles, they rapidly expanded their kitchen factory into the basement and then the garage with some funding from family...."
(Grand Forks Herald)

Planning: Lots of Planning

Aaron McWilliams and I spent an intense 10 days or so, around the first of December, 2011, 'crunching the numbers.' (December 3, 2011) He has the business experience, and knows the math: I've got technical skills and follow directions fairly well. Like I said, working together - works. For this family.
"...By February of this year, they were out of the garage and working on the new factory, the only space they could find in town...."
(Grand Forks Herald)

Spiral Light Candle factory, south section: production floor and offices. March-April, 2012.

That's what the old potato warehouse looks like, with several feet of insulation added to the walls. The candle-making process requires rather tight temperature control. Happily, what's right for candle-making is also comfortable for people.


Spiral Light Candle factory, south section: part of the HVAC system. May 25, 2012.

Community Support

"...The McWilliamses said the community welcomed their business in a way they didn't expect.

"When they bought the building in January, they signed a purchase agreement right before Christmas but didn't have the funds to pay it back until February. Everyone stepped in to help. Local beet-plant workers locked out by American Crystal Sugar Co. provided labor, and businesses provided everything else on credit. 'By the time we had money in, we had already spent four weeks renovating a building we didn't technically own,' Aaron McWilliams said...."
(Grand Forks Herald)
There's been quite a bit written about "mutual trust and respect." Some of it makes sense. I think trust, respect, altruism, and 'enlightened self-interest' boil down to the old 'love your neighbor' thing. And that's another topic, for another blog.

Vaguely-related posts:

Friday, April 13, 2012

Spiral Light Candle: Factory and Offices In Use; New Website Launched

As of Monday evening this week, Spiral Light Candle Corporation's new website has been up. (spirallightcandle.com) It looks good: and, at least as important, spirallightcandle.com does a pretty good job of introducing folks to Spiral Light Candle's products.

Contact information for Spiral Light Candle wholesale distributors is in place, too.

Getting to this point took longer than expected. But the results, I think, were worth it. There's more work to do, and that's something I'll leave for another post.

Potato Warehouse to Candle Factory: On-Schedule and On-Budget

The Spiral Light Candle factory in Hillsboro, North Dakota, got transformed from a potato warehouse to a climate-controlled production, shipping, and office facility (almost) on-schedule; and (very nearly) on-budget.

When the first candles came off the production line, Spiral Light Candle's factory was quite a few days past the 'optimistic' version of our schedule; and within a few percentage points of the projected budget. Looks like that planning paid off.


Spiral Light Candle factory, south section: during construction. December 31, 2011.


Spiral Light Candle factory, candles ready for labeling. March-April, 2012.


Spiral Light Candle factory, south section: production floor and offices. March-April, 2012.

Related posts:

Wednesday, January 18, 2012

Spiral Light Candle Factory Construction: More Photos

We're another week closer to having Spiral Light Candle Corporation's new factory ready for its first production run. I haven't seen new photos from the construction site, so here's a trio from the end of December:


Most of the south section will be the factory floor. That insulation is in place now, along with the wallboard. December 31, 2011


Prefabridated building materials only go so far: construction still requires a lot of on-site cutting and carpentry. December 31, 2011


I like this photo of the factory's south section. December 31, 2011

Related posts:

Wednesday, January 11, 2012

Spiral Light Candle Factory Construction: Photos

Last month, Spiral Light Candle's factory was a potato warehouse in Hillsboro, North Dakota. Today, it's a construction site. Next month, I think we'll have equipment in place and running.

I'll be posting photos of the project, starting with this set:


Spiral Light Candle factory, south section, new framing up: some of the new insulation, too. December 31, 2011


A corner in the south section, showing the old metal-and-board walls to the left, new construction on the right. January 3, 2012


Spiral Light Candle factory, south section, same view as December 31: walls and part of the HVAC system in place. January 6, 2012

Somewhat-related posts:

Thursday, January 5, 2012

Spiral Light Candle Factory: Insulation Installation Starts Today

Today, spray foam insulation goes on Spiral Light Candle's factory. The process starts, anyway. It's a fair-size building, so I'd be a bit surprised if the job's finished in a day.

Now, some links:

Related posts:

Wednesday, January 4, 2012

Factory Construction on Schedule; National Sales Manager Hired

Spiral Light Candle's new factory is coming along nicely. Interior framing's done, and dry wall is in place. We expect to start manufacturing candles there by the first week of February.

Meanwhile, we've hired a national sales manager, Connie Schmidt, who lives in the Minneapolis-Saint Paul, Minnesota, area. I'm very glad to see someone with her experience with the company.

This afternoon I learned that I'd be working with Connie Schmidt, when she needs some technical work done, like developing spreadsheets. I'm not the easiest person to work with, but Aaron McWilliams told her what to expect: I think we'll get the job done just fine.

My desktop display was a little livelier than usual this afternoon, as Mr. McWilliams tweaked our file-sharing system. It's more streamlined now, a necessity for something that's being used by several people. This means I'll have to re-learn where to find folders and files: but that shouldn't take long.

Besides, I enjoy this sort of rapid change.

Related posts:

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